The acceptance of their airworthiness plan for testing the Merlin Pilot on the KC-135 is a monumental step for both Merlin and the US Air Force.
This partnership is set to evaluate how well the Merlin Pilot’s AI can be integrated into a large military transport aircraft, bringing one of the most critical capabilities of modern aviation into the age of autonomy.
The goal here isn’t just about replacing pilots with robots – it’s about enhancing the effectiveness and safety of military aviation.
“We’re building the Merlin Pilot to not just meet safety standards, but redefine them. Integrating the Merlin Pilot onto one of most important aircraft in the USAF’s fleet is crucial to advancing military aviation into a new era of pilot efficiency and national security, as well as progressing autonomy at scale,” Matt George, Merlin CEO and founder, said in a statement. “This is an important milestone for both Merlin and the USAF as we continue to build the Merlin Pilot to exceed the military’s operational needs.”
The Merlin Pilot is designed to increase pilot efficiency, reduce workload, and improve safety by taking over certain tasks during flight. And since the KC-135 plays such a pivotal role in global military operations, having AI systems assist in managing flight operations could lead to safer and more efficient missions.
This testing milestone also means that the Air Force is serious about exploring how AI can be scaled up for large transport aircraft.
The fact that the airworthiness plan has been accepted means that the USAF believes Merlin’s system is on track to meet the necessary standards for military flight. It’s a clear sign that the military is ready to take steps toward integrating autonomous systems into some of its most important aircraft.
Why This Matters: The Bigger Picture for Military Aviation
This collaboration between the US Air Force and Merlin is about more than just testing a new technology.
It’s a pivotal moment in the evolution of military aviation. With the integration of AI, aircraft like the KC-135 could eventually be capable of performing more complex tasks with fewer crew members, saving both time and resources. And with the ability to refuel aircraft mid-flight, the KC-135 is already integral to the US military’s global reach – imagine how much more powerful that reach could be if these aircraft become even more efficient and autonomous.
Merlin’s goal is to not just meet safety standards but to redefine them. By integrating the Merlin Pilot into such a crucial aircraft in the Air Force’s fleet, they’re pushing the envelope on what’s possible with autonomy in aviation.
In a way, this project is setting the stage for the next generation of military aircraft – ones that can handle complex missions with the help of advanced AI systems.

So, what’s next?
So, what’s next? This milestone is just the beginning. Merlin is targeting the end of 2024 for the completion of the design, with flight testing and demonstrations planned for 2025.
If all goes well, the Merlin Pilot could become a standard feature in military aircraft, revolutionizing how missions are carried out and setting the stage for a future where AI plays a central role in aviation.
For the US Air Force, this partnership with Merlin is about staying ahead of the curve in military aviation.
As technology continues to evolve, so too must the way the military operates. And if this airworthiness plan is any indication, we’re on the cusp of a new era in aviation, where AI is more than just a tool – it’s a trusted partner in the skies.
This is just the beginning of what promises to be an exciting journey into the future of autonomous military aviation. The KC-135 is ready to take the next step, and so is the US Air Force. The sky – or maybe more fittingly, the future – is the limit.









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